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How to weld a Butt Joint

 All posts, Welding     4 comments   


Shielded Metal Arc Welding

Aim: To make butt joint by performing shielded metal arc welding (SMAW) using coated consumable stick electrodes.

Tools: 

1.Measurement Tools

Steel Rule

Inch Tape

2.Holding Device

Bench Vice

3.Cutting Tools:

Hand Hacksaw

 4.Welding Tools

 Tong

Tong

Chipping Hammer

Chipping Hammer


5.Furnishing Tools

Files

         
  • Cut the required size mild steel piece with the help of hand hacksaw from the iron section.
  • Prepare the edges of pieces to be welded.
  • For more in detail please watch this Welding joint video
  • Set the welding parameter like welding current, voltage, etc.
  • Wear protective apron, goggles and hand glove.
  • Keep the workpieces in butt joint position (1 mm away from each other), at the welding table. 
  • Ensure that the circuit is properly completed and earthing is done.
  • Insert a coated stick electrode in the electrode holder and produce arc by striking the electrode with metallic surface of the welding table.
  • Perform the tacking operation on both ends.
  • Perform the butt welding operation.



Two major parameters during SMAW are the welding speed and feed of the electrode toward the weld pool. These parameters should be properly controlled to ensure a defect-free weld.

  • After welding, hold the workpiece with a tong and keep it on floor.
  • Remove the slag with the help of a chipping hammer.
  • Clean the workpiece with the help of a wire brush.



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4 comments:

  1. Joseph Mikel27 February 2020 at 13:28

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  2. Shree Ji Steel Corporation27 February 2020 at 18:52

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  4. cruxweld14 February 2021 at 00:34

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